Microntech Kilews Electric Screwdriver Line Integration And Poka-yoke - Microntech

The best range for Screwdriver series for torque is from 0.008Nm to 50 Nm. Which is usually focus on the benefit for the users and for sure increase power saving, also basically designed  for energy conservation and environmental protection. Torque display unit and counter type controllers SKP-BC32/40HL also available with these series of an electric screwdriver, KL-CTDS and KL-MCTD are torque display unit, these KL-CTDS/MC-TDS5 can display tightening torque, output tightening torque, and output tightening status, also integrate with PLC & Conveyor for Interlocking) torque display unit. If you are really wants  to  implementation of industrial-goods and integration with the line, then there is only brushless electric screwdrivers with smart tightening technology with high precision , KILEWS brushless, high-quality screwdriver is just perfect for you to use.

In any assembling line, the most common errors during tightening are human tightening error, To eliminate this problem KILEWS provide an Electric screwdriver with a smart controller, To prevent human tightening errors control by controlling tightening count, double hit detection, and clamping/de-clamping. And KILEWS tool confirms applications have been tightened properly to the set torque .

I/O signal in KL-TCG which helps in doing Poka-yoke in assembling line –

 Enable/disable input function, if customer want tool is working when the application is come for

tightening.

 Self-locking function, if any NG is coming during tightening tool need an external signal for next tightening.

 External group selection input.

 OK/NG/OK-ALL status output.

 External Start input function.

If we are used to take Electric screwdriver for integration with assembling line can be done with the help of Input/Output port, now if all the  tightening process is done OK, then  the tool provides ok all signal to every  line. If there is process of tightening is not proper or any NG is found like double tightening, cross threat, etc. screwdriver easily  provides NG signal and we used to stop the line.

If we are talking about how to use electric screwdriver and what is the features of electric screwdriver then the shortest answer must be screwdriver is used to tighten the any electronic as well as pneumatic device , when we consider the previously screwdriver there wasn’t any extra like torque display , RPM , speed, counting number of threads even there was not electric screwdriver available and due to not available electric screwdriver there was lack of accuracy in tighten the machines and electronic devices and caused accident in many areas and then finally Kilews Industrial Co. ltd. is quality based manufacturer of high precision based clutch electric screwdriver for fastening application in all aspects in assembly lines not only electronics but also pneumatic devices . Kilews offers the best quality screwdriver in all over world and premium distributor in India . Microntech is leading partner of Kilews , in order to meet the public demand Kilews invents KL-CTDS , which is used to enhanced the features of electric screw driver KL-CTDS is having 4 digit and 7 segment of torque display , 16x2 LCM display settings, password and key control to avoid operator adjusting settings, also consulting preference set up ,worked on slow start time ,work on slow start speed, workpiece in place sensor, basically used to set up fastening thread range , input/output signals, RS-232 cable connector for data  input/output, storage and used with barcode scanner, 99 data storage ,It is used to set up fastening time range  ,also used to setup fastening torque range , error code, auto learning , change torque unit, offset setting, external start , external reverse , external reverse tool etc.

 FEATURED OF ELECTRIC SCREWDRIVER

The features of the electric screwdriver controller give OK, NG, OKALL signals of tightening.

The process of PLC integration can be done with the process.

Tool disable function can be enabled.

Tightening data can be transferred to PC and PLC.

Double-hit & cross-thread detection

OK,/Ng status of tightening. also, the Number of the bolt can be counted.

Working of Screwdriver:-

Working of Kilews screwdriver is very simple and easy which is based on the clutch mechanism in which clutch is used to set the required torque and tool is connected through controller using tool cable. After every tightening tool give a signal to the controller whether the tightening is OK or Not OK. Therefore, The PCB measures the current used in the tightening and converts it into the desired torque unit.